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new ON-line method for quality assurance of WELDed structures (ONWELD)

Reference number
Coordinator Swerea KIMAB AB
Funding from Vinnova SEK 3 300 000
Project duration December 2013 - December 2016
Status Completed
Venture FFI - Sustainable Production
End-of-project report 2013-04696sv.pdf(pdf, 1789 kB) (In Swedish)

Purpose and goal

The main goal for the project was to enable non-biased on-line QA-evaluation of continuous weldments, in an accurate and repeatable way, and by that enable more optimised and lighter designs. It has also been a goal to evaluate how this new technology could be implemented in control systems in welding machines and robot control systems. The project has developed an interesting prototype, shown as a demonstrator. It is off-line (after welding) so far. The technology works well but need a final industrialisation effort this will be done in a separate Vinn-Verifiera project starting now.

Expected results and effects

Prototyp for on-line QA-concept. YES. Prototype used as demonstrator in lab- and manufacturing environment. with arc off - YES. Improved QA and reduced weight in Industry. NOT YET. Improved knowledge on process variation - new QA guidelines. - NOT YET, tool is here but more studies required. Proposal for advanced process control in welding machines and robot systems. YES. Project reinforces R & D in companies, institute and university. One PhD student and one Diploma work. YES. SWC in lead of dissemination. YES. Results to Master- & IWE education at KTH. YES.

Planned approach and implementation

The project was performed in close cooperation between academy and companies in 7 work packages, with initial tasks to define demands and identify possible solutions for hard- and software. Then, algorithms were developed and built into a prototype system that through step-wise testing was further improved. By taking the prototype to participating companies as a demonstrator, the acceptance for such a QA system was evaluated. It gave interesting discussions and ideas. In all, the basic technology development has taken more time and resources that anticipated.

External links

The project description has been provided by the project members themselves and the text has not been looked at by our editors.

Last updated 25 November 2019

Reference number 2013-04696

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