Toward better control of microstructure in steel casting via robust computational tool

Important results from the project

The aim is to develop an industry‑friendly platform for process and solidification modeling of advanced steels, enabling better control over microstructure and defects. It has been achieved through the delivery of software capable of simulating the cooling behavior in electroslag remelting process and predicting potential hot tearing in continuous casting. The software with customized models is also possible to further expand the platform’s capabilities beyond the duration of the project.

Expected long term effects

MICAST is expected to deliver long‑lasting benefits by improving casting quality, reducing defects, cutting production costs, and speeding up process adjustments. As the platform grows more robust and user‑friendly, it will strengthen industrial competitiveness, support faster alloy development, and potentially expand to other metals when suitable data are available, broadening its impact across the materials sector.

Approach and implementation

The project is divided into four work packages. The project followed a clear structure, and most activities were carried out as planned. The schedule was largely maintained, with only minor adjustments due to experimental test delays. An unexpected technical issue emerged during model refinement, but it was resolved without significant impact. Collaboration between partners worked well, and the joint effort ensured that the project stayed on track and delivered its intended results.