In-Demo: Demonstration of sustainable hotforming with induction concept

Purpose and goal

The purpose of the project is to explore new material and heating solutions for hot forming of aircraft engine components. One of the goals is to identify a hot forming tool material that can withstand the process requirements imposed by high-pressure and temperature cycles while not interfering with the induction heating of the sheet. The goal is to mature the technique to TRL 4, which opens the possibility for future scaling to TRL 6 and eventual production through hot forming.

Expected effects and result

Compared to conventional methods, induction heating can lead to energy savings of up to 95% through faster heating processes, increased process efficiency, and reduced heat loss. Implementing new tools for hot forming processes provides manufacturers with benefits such as reduced operating costs, environmental impact, improved productivity, and a better working environment. Increased collaboration between companies and institutes aims to seek an EU project. The involved companies can also take necessary qualification measures for approved production.

Planned approach and implementation

The project is divided into different activities, and the project partners will contribute their respective expertise to jointly identify methods and tool materials for the hot forming process. The goal is to optimize the experimental activity and draw conclusions about the suitability of the tool material. In parallel with the experimental activities, sustainability declarations and business potential will be carried out and evaluated.