RES2AM: RESilient and RESource efficient Additive Manufacturing of large/complex added value parts

Important results from the project

RES2AM -Stage 1 successfully met all initial goals and delivered strong additional results. We completed all deliverables, held four workshops focused on various system dimensions, and built the Stage 2 consortium. Key outcomes include defining the TRANSFER concept, validating defect-healing via HIP, and proving monitoring–defect correlation. Stage 1 also strengthened partnerships, advanced standards input, and laid the groundwork for sustainable, first-time-right metal AM production.

Expected long term effects

RES2AM after full system demonstration is stage 2 is expected to deliver long-term impacts across industry and sustainability. By enabling first-time-right manufacturing of large metal parts, it reduces waste, cost, and lead time while supporting circular, data-driven production. The TRANSFER method and DSS will accelerate industrial AM adoption, strengthen Sweden’s competitiveness, and advance Net Zero goals through lighter parts, shorter supply chains, and lower CO₂ emissions.

Approach and implementation

RES2AM Stage 1 was executed as planned, following a structured WP-based approach. All activities and deliverables were completed on time, including four workshops that ensured active collaboration and consortium growth. Technical, qualification, and system gaps were mapped, pilot solutions validated, and the Stage 2 plan co-designed. The collaboration worked effectively, with no major delays or disruptions, confirming that the chosen activities and structure were appropriate and successful.