FormQ - Development of sustainable forming method for production of aircraft engine parts in Sweden
| Reference number | |
| Coordinator | RISE Research Institutes of Sweden AB - RISE |
| Funding from Vinnova | SEK 1 328 000 |
| Project duration | November 2023 - October 2025 |
| Status | Completed |
| Venture | SME flights |
| Call | Aeronautical research in small and medium-sized enterprises autumn 2023 |
Important results from the project
An efficient manufacturing method for an aircraft engine part was developed with excellent results, tolerances for production have been achieved. Material testing has provided the basis for FEM analyses and optimization of tools and the process. Through Quintus forming tests formed parts were evaluated. The results have led to a drawing change at GKN and forming was approved as a new method. Up to 30% resource efficiency is considered possible. Results have been presented at a conference.
Expected long term effects
The results and collaboration will have broad significance. 1) Process demonstration and new knowledge strengthen the ability to develop sustainable forming methods. 2) The supply chain has gained expertise in production for GKN, which can increase competitiveness and growth. 3) Increased research qualification strengthens future research opportunities. 4) Validated models have led to new RISE assignments. 5) Gender equality was promoted through researcher participation and IGEDay inspiration.
Approach and implementation
The work was carried out within the WPs including specification of the demonstrator and tolerances. Material testing was carried out to update material properties in the FE simulations carried out aiming to identify a suitable forming process and compensate for springback. A comprehensive parameter study was the basis for final choices. The forming tool was manufactured and a number of test parts were formed on two different occasions, for which the geometry of the components were evaluated.